Please select your home edition
Edition
Jeanneau Sun Odyssey 350

Sydney Hobart supermaxi built with mouldCAM

by Jane Mussared on 18 Dec 2007
City Index Leopard during practice sailing in Sydney before the 2007 Rolex Sydney-Hobart Andrea Francolini Photography http://www.afrancolini.com/
mouldCAM provided a world first solution to assist the build of City Index Leopard, launched in the UK in June 2007 as one of the most stylish and technologically advanced yachts ever and a leading contender in the 2007 Rolex Sydney Hobart race.

mouldCAM’s managing Director, Toby Whitfield said today, 'Our CNC (computer numerical control) technology translated the design with such accuracy that virtually no further fairing was required. By ensuring perfection in shape, we saved both final weight and critical production time.'

'We have been able to produce a unique CNC cut female mould as a single skin, without the usual thermal insulation of a CNC mould,' Toby Whitfield continued. 'Until now, mouldmakers have made a male shape and taken the mould from that. But we have been able to make a direct cut female mould, which we can take to 110º. This means that the mould can be heated to match the latest carbon technology.'

[Sorry, this content could not be displayed] Further, by outsourcing the deck mould to mouldCAM, the boat builder could complete City Index Leopard to a minimal time frame – due to the scale of the boat, the hull and deck could not be built in the same oven – and could employ his skilled workers to build boats, not make moulds.

'This is a new way of building boats. Having been thrown the ball by an Australian boat building company, we have been able to onsell the technology worldwide,' Toby concluded.

mouldCAM has subsequently applied this specialised CAD/CAM and CNC technology to other world class yachting projects – such as Thomas Coville’s Sodeb’O and Abramovich’s Allseas Tenders built by Green Marine UK – and are currently completing Nahema, a 35 metre catamaran for a French client.

Further diversification into aeronautical and defense applications are developing as increasingly carbon and composite building techniques are the medium of choice.


For further information
Toby Whitfield, Managing Director, mouldCAM
Phone + 61 7 3348 4233
Mobile +61 424 208 828

Media enquiry
Jane Mussared, Mussared Communications
+ 61 404 852 813

Rooster 2025Sydney Boat Show 2025 - Apply to ExhibitsMRT AIS Man Overboard Beacons AUS / NZ

Related Articles

Expanding horizons with West System Epoxy
Working on D-Class boats over the years sparked Jonathan Minnebo's love of sailing Returning to his roots, Jonathan Minnebo has broadened his sights from solely shipwright work to creating bespoke furniture and staircase design and installation.
Posted today at 6:54 am
2025 Santa Maria Cup in Annapolis, USA Day 2
Final four skippers emerge from a competitive qualifying double-round robin stage A thrilling second day of racing at the 2025 Santa Maria Cup saw the final four skippers emerge from a competitive qualifying double-round robin stage.
Posted today at 4:47 am
SailGP to Kick Off Summer in New York
With this Weekend's Mubadala New York Sail Grand Prix An unforgettable weekend of high-speed, close-to-shore racing and world-class entertainment will take place this weekend when the Mubadala New York Sail Grand Prix takes place in front of the most famous skyline in the world.
Posted on 5 Jun
Scandinavian Gold Cup at Sopot, Poland Day 1
A slow start with very little wind The Scandinavian Gold Cup opened Thursday in Sopot, Poland, with seven 5.5 Metres competing for this historic and iconic trophy that dates back to 1922. Unfortunately, there was not enough wind to even complete one race.
Posted on 5 Jun
49er, 49erFX and Nacra 17 Europeans Day 3
A six-hour bake on the water Veteran and multi-Olympic race officer Sulis was clear at the morning briefing, "Our priority is to get three races for the 49er so they can progress to the gold fleet."
Posted on 5 Jun
Galicia 52 Super Series Royal Cup Day 3
Platoon Aviation turn up the heat but don't dent American Magic Quantum Racing's lead After a disappointing first regatta of the season when they finished in an uncharacteristic last position in Saint-Tropez, the fortunes of the German flagged 2023 52 SUPER SERIES overall champions Platoon Aviation seem to have turned for the better.
Posted on 5 Jun
Diverse international fleet for 5th AEGEAN 600
The race start is a little over 1 month away In a sign that this newest of the world's 600-mile classic offshore races has reached maturity, organizers from the Hellenic Offshore Racing Club are pleased to announce yet another large international fleet will be assembled for the 2025 AEGEAN 600.
Posted on 5 Jun
America's Cup: Another sponsor signs for Italians
Luna Rossa has announced that Unipol has renewed its trust in the team Luna Rossa has announced that Unipol has renewed its trust in the team and will accompany it as an official sponsor for the duration of the 38th America's Cup.
Posted on 5 Jun
SailGP: Media Conference concludes in New York
The media conference ahead of the Mubadala New York Sail Grand Prix has concluded, without any speci The media conference ahead of the Mubadala New York Sail Grand Prix has concluded, without any special points being revealed, save for Brazil lending a crew member to Germany.
Posted on 5 Jun
A decade of pushing the boundaries at A+T
Celebrating 10 years of the world's best yacht instruments 2025 marks a decade of pushing the boundaries of quality and customer service in the global yachting industry for A+T Instruments.
Posted on 5 Jun