Please select your home edition
Edition

MarsKeel Case Study: Dissimilar Metal Combination Keel For 76-Foot Yacht

by The MarsKeel Team 17 Aug 12:00 PDT

Working alongside a US-based designer and boat building company, MarsKeel Technology recently provided a dissimilar metal combination keel for a 76-foot yacht.

The keel consists of two sections; the upper section is a hollow fabricated steel keel fin (A36/44W) and the lower section is a lead cast bulb. The bulb was integrally cast onto the fin, which is a hallmark of MarsKeel. An Integrally Cast Bulb (ICB) simplifies the connection between the fin and the bulb. This process has a lower leg on the fin that extends into the bulb making a very secure attachment between the 2 parts.

This project was a collaboration between MarsKeel, Stephens and Waring Yacht Design, and Lyman-Morse. The designer on the project, Stephens and Waring Yacht Design, offered the construction drawings for both the fabricated keel fin and the lead casting.

Stephens Waring Yacht Design is a custom naval architecture and engineering firm located in Belfast, Maine. MarsKeel has a longstanding relationship with them, and over the years, we have collaborated on several similar projects.

Lyman-Morse is a world-renowned yacht builder for sailing and motor yachts as well as a repair facility in both Thomaston Maine and Camden Maine.

MarsKeel has maintained great understanding, support, and communication with both the builder and designer of this project.

Product Specifications

The upper hollow steel fabricated fin weighed approximately 1,996 lbs, while the lower cast lead section of the lead cast bulb weighed 14,824 lbs. The relatively light upper section allowed the centre of gravity of the keel and yacht to be lowered, creating a higher level of stability for a given weight and draft. There was an FRP foil added to the upper section of the keel. What you can see above the lead is the fabricated and machined steel structural portion of the keel above the lead line. The top of the keel is not lead to allow for a lower CG and an overall lighter keel with the same stability.

The top 'Tee' section of the keel holds the needed keel bolts, which cannot be seen from the ground. This section fits into a precise recess in the bottom of the boat, so the sides of the Tee needed to be CNC machined after fabrication and stress relieving to ensure that they were straight and parallel.

The yacht captain came to the shop to inspect and detail the fin before it was cast onto the bulb. The keel then proceeded into the set-up stage, where the fin was positioned in the mold at the correct height, angle, and other specifications. It was checked from all angles as well as from inside the mold, before the second side of the mold was closed. This is done roughly by the mold positioning the fin using the casting neck of the mold, and the fine positioning is then checked by referring to the keel head. This is where a team with decades of experience really makes a difference. It is only ready to be cast after the head of casting and the plant manager are happy with the position. Once the fin is in the correct position it is secured to the mold so that it can not move at all during the pouring process.

What made this project complex was the connection between the two materials. With the combined experience of MarsKeel, the designer, and the builder, we were able to overcome challenges and create a safe and simple design.

The result was another great success story for MarsKeel working collectively with the Designer and the Builder to create this amazing keel.

About MarsKeel Technology

MarsKeel Technology is North America's largest keel manufacturer, supplying keels to the top production yacht builders and offering repair and modification services for over 40 years.

Contact them today for your keel production, repair, and modification needs.

Related Articles

MarsKeel supplies Ballast in all Shapes and Sizes
From custom molded parts to standard ingots and bricks MarsKeel Technology is here to help you. We supply ballast in a vast array of forms and weights. From custom molded parts to standard ingots and bricks, we offer it all to you. Posted on 25 Sep
Recent Projects & Custom Work from MarsKeel
Taking pride in each project completed and ability to exceed customer's expectations MarsKeel is taking on more keel repair projects and custom work as we emerge from the pandemic. With decades of experience and service on a variety of keels, we take pride in each project we complete and our ability to exceed our customer's expectations Posted on 24 Mar
Your guide to finding & fixing damaged keel bolts
The experts at MarsKeel explain the process With boating season just a few months away, now is the perfect time to run some checks before launch. This includes being able to identify the issue and the costs associated with your boat's keel. Posted on 15 Feb
MarsKeel part of historic first
Ocean Drone with MarsKeel's lead ballast system captures footage from inside hurricane In a historic first, a camera-equipped ocean drone that uses MarsKeel's unique lead ballast system, has captured footage from inside a hurricane. Posted on 20 Oct 2021
Case study: Dissimilar metal combination keel
A complex project because of the connection between the two materials MarsKeel Technology recently provided dissimilar metal combination keel for a 68-foot modern classic cruiser/racer working alongside a US-based designer Stephens and Waring Yacht Design and boat building company James Betts Enterprises. Posted on 3 Sep 2021
MarsKeel Guide to Keel Maintenance
To help you better understand potential keel concerns Keel maintenance is like any other maintenance on the boat; it is a matter of keeping an eye out for any tell-tale signs of water, corrosion or wear. If you can stay ahead of it, it is extremely unlikely that major maintenance concerns will arise. Posted on 26 Apr 2021
MarsKeel, where Quality meets Performane
Continuing to refine process and further reputation For over 40 years, MarsKeel Technology has offered our clients the highest quality keels as we continue to refine our process and further our reputation as an industry leader. Posted on 9 Mar 2021
A quick dive into a keel project
MarsKeel's support begins with the first email or phone call At MarsKeel Technology we offer our clients all the services needed to manufacture top quality keels. We are far more than a lead foundry, we offer complete project management, design, and engineering assistance. Posted on 22 Oct 2020